- My transit has a 2.5.turbo diesel 5 spd manual and is from 2000. I had some trouble with the lucas epic injector pump which was leaking fuel and have taken it out to have the seal replaced and thanks to the good people here who supplied with the best information needed It was a job I now have been able to master.
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Watch Jack rebuild his Lucas DPA Fuel Injector Pump. This is the first step of his Ford 550 Back-Hoe rebuild project.
The EPIC, compared to the earlier DPC and the Bosch VP/AS series is actually quite and easy pump to work on. One job needs a press but for most jobs you will not need to disassemble this far.(Due to how I'm covering this job over on Club-XM it is at the moment a little out of sequence as I've actually done the most difficult reassembly bit first after my initial experimental disassembly. This will be corrected in due course and so I can insert the relevant stages later I've made some place-holder threads)
Before disassembly the entire pump must be thoroughly cleaned and drained of all diesel as far as possible.
To disassemble fully a hydraulic press will be needed. Apart from that no other specialist tools are required bar for a good Torx set, a 32mm spanner and a few pin punches.
Your work area must be spotlessly clean and tidy. Dirt is the enemy of diesel pumps. Use LHM for reassembly lubrication.
Diesel Injection Pump Repair Manual
![Pump Pump](/uploads/1/2/6/6/126679716/591693452.png)
(initial disassembly guide to follow)
Description
This is for a service/exchange of your old pump. 2017 bentley pontoon boats. We will require your old pump core for rebuild. Not all components are available for these pumps so we would need to assess yours prior to repair to see if it’s feasible. Sometimes we will have an identical replacement pump in stock, so can send out in advance but please contact us to confirm. A surcharge will be applicable in this case. If a surcharge is applied, we will need your old pump returned complete within two weeks of receiving the new one.
Lucas Epic Injection Pump Repair Manuals
Prices from £450
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The turnaround time for this service is 10 working days but can often be completed sooner depending on workload and parts required
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Shipping of the replacement pump is free to the UK mainland. Highlands and islands and worldwide shipping varies – please CONTACT US for a quote. The cost of returning your old pump to us is your responsibility
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